Quality inspection of plush toys on factory table

Quality Control

Every Stitch, Every Standard

4-STAGE QC PROCESS

Our Quality Control Process

From raw materials to finished products, quality is checked at every step

01

IQC

Incoming Quality Control

All raw materials undergo full inspection upon arrival. We test fabric color fastness, tensile strength, filling cotton density, accessory durability, and environmental compliance to ensure only qualified materials enter production.

  • Fabric color & density check
  • Filling cotton quality test
  • Accessories safety inspection
  • Eco-friendly material verification
02

IPQC

In-Process Quality Control

During production, our QC team conducts inspections every 2 hours on the production line. We check key processes including sewing, stuffing, and embroidery to catch issues early and ensure consistency.

  • Bi-hourly production line checks
  • Sewing stitch density inspection
  • Stuffing fullness verification
  • Embroidery quality monitoring
03

FQC

Final Quality Control

Every finished product undergoes 100% full inspection after production. Our QC team checks appearance, dimensions, stitching strength, stuffing fullness, accessory safety, and overall workmanship.

  • 100% appearance inspection
  • Size & weight measurement
  • Stitching strength pull test
  • Accessory safety verification
04

OQC

Outgoing Quality Control

Before packaging and shipment, we conduct AQL standard random sampling to verify product quantity, packaging method, labeling accuracy, and overall quality. Only approved lots leave our factory.

  • AQL standard random sampling
  • Packaging method verification
  • Label accuracy check
  • Shipment quantity confirmation
Quality control inspector examining plush toys on production line, professional QC process in toy factory

Quality is Our Promise

At SurgarKoko, quality is the foundation of everything we do. We have built a comprehensive quality management system that spans from raw material sourcing to final product delivery. Our dedicated QC team works tirelessly to ensure every plush toy that leaves our factory meets the highest standards of quality and safety.

All products comply with international toy safety standards and pass third-party testing upon request. We welcome client QC representatives and third-party inspections at any stage of production.

  • EU EN71 Safety Certified
  • US ASTM F963 Certified
  • China GB 6675 Standard
  • CPSIA Compliant
  • REACH Compliant
  • 3rd Party Testing Available
OUR COMMITMENT

Quality Assurance Philosophy

Three principles that guide our approach to quality

Safety First

Toys are meant to bring joy, especially to children. That's why safety is our number one priority. Every material we use and every product we make meets or exceeds international toy safety standards. No compromises.

Prevention Over Correction

We believe quality must be built into the process, not just inspected at the end. Our QC system focuses on preventing defects at every stage — from material selection to final packaging — saving time and cost for both sides.

Continuous Improvement

We never stop improving. Regular team training, process optimization, and technology upgrades ensure our quality standards keep rising. Client feedback is valued and used to make every production run better than the last.

Ready to Start Your Quality Project?

Partner with a factory that takes quality as seriously as you do.

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